badland zxr 12000 winch parts

One safety feature in this machine includes the automatic load brake. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. We recommend giving the device some rest in between and letting it cool off. In case it slips or breaks, it will "whiplash" along this line. Only connect to a clean, corrosion free battery. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Badland is a winch brand that provides good quality winches. The relay clicks when the out switch is Activated. But still, precautions should be taken. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. To use the wireless remote, lift the socket cover to plug the remote switch. Anything below IP67 is prone to damage from rain and submerge. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. These carry important safety information. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Can anyone help, thanks. Is there a replacement part to fix this ?? Heavy vehicles such as trucks can easily handle this much weight. then wait about a month or so for them to get in, they come all the way from Chinese town. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Do not use the winch if the wire rope is frayed, kinked or damaged. Copyright 2017 by Harbor Freight Tools. Winch Cover: 5. We may earn a small commission from affiliate links and paid advertisements. I recently converted it to synthetic rope, which I purchased from another vendor. I need cable information to replace csble . Hook onto the object using a pulling point, tow strap, tree strap, or chain. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Thanks. The mounting plate must be rated to at least the Winch's capacity. Keep at least 5 full turns of wire rope on drum. If not available , then a new controller from another winch could work. Replacement Parts in Stock. It has a very smooth surface to feed your synthetic rope through. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. Keep proper footing and balance at all times. I cant seem to find a parts listing for the plastic box with cover. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. They have made the installation relatively easy as compared to other competing models. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. This wire rope must be discarded and not be used. But this is a constant danger for all off-road drivers out there. Connect the black cable from the batterys negative side to the winch. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Download Badland ZXR 12000 Truck/SUV Winch Manual. Winch Motor: 2. Retails for 350 dollars plus tax. The original was a Warn 2000, but was completely gutless. Wear restrictive hair covering to contain long hair. It locks the wire in its place. Insert the Pendant connector into the Socket. Im looking for a drum assembly for a Badland 2500 lb winch. Do not use the winch even if minor damage appears. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. If you are going to go cheap and Chinese consider running a Smittybilt winch. lb. Do not exceed the angles shown in Figure B for a roller fairlead. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. remote control cable directly to the remote socket on the solenoid box. Press the ON/OFF button for 3 seconds to activate the wireless remote. Shop products from small business brands sold in Amazons store. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. do NOT contact me with unsolicited services or offers Safety Precautions:Take extra caution in every winching situation. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. It stops the cable from rolling back to prevent accidents and injuries. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Do not power the hook all the way into the fairlead or winch. This makes it ideal for outdoor use, especially in humid and rainy climates. Run in short bursts without load until completely dry. To achieve the maximum amount of power, you need to make sure that the battery can keep up. The average winch that can bear this much load costs around $300 to $500. Any help would be appreciated. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. I would like to get this other one working and install it on my trailer . Follow the instructions thoroughly for making your winch install as easy as possible. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. , connect the remote control receiver to the solenoid box. The illustrations to the right show how a kink forms. How do I get the hardware. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. 12,000 POUND WINCH. They are less dangerous than steel cable when it breaks. It reduces the load on the winch, allowing it to work longer with less heat buildup. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Email our technical support at: productsupport@harborfreight.com. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: This will ensure that the safety of the winch is maintained. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Please read our review on this wired remote switch. Disconnect power to winch and allow it to cool completely before service. It is perfect for the Badland 2500 lb winch. A simple plug and play-action provide ease of winching in and out with a push of a button. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Summary of Contents for Badland ZXR9000. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Here are a few that are very helpful. Therefore, winch has an exceptional load limit of 12000 pounds. 1. They are designed and branded by Harbor Freight as Badland ZXR winches. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. 2500 lb or 3500 lb? Suppose if you have a wireless remote, connect the remote control box to the solenoid box. Don't get scammed by websites pretending to be Harbor Freight. The drum or spindle broke on the side closest to the motor. Yes, these units are waterproof. Stay out of the direct line that the wire rope is pulling. If you have a wireless remote, connect the remote control receiver to the solenoid box. Click the green button to print the entire article.To print the original version of the document - click the blue one. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Press and hold the remote switch for approximately 2 seconds to start using the winch. It is highly durable and reliable. Harbor Freight replaced it no problem. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. A vehicle s transmission is not designed to handle that type of load. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. These pieces (as long as they're not sewn in) can easily be repaired on your end. Please familiarize yourself with the operation of your winch before using it. The operator and assistants must carefully plan usage to prevent accidents. Only winch with the winching vehicle s transmission in neutral. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Hello, One side of the spooler broke ,all the way around the center and dislodged. 1 BADLAND WINCHES 12,000 lb. Here are some of the top eye-catching pros of this product. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Different features have been incorporated in it, which were previously not available in any model. The blue indicator light in the remote indicates the remote is ready to use. You are using an out of date browser. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. Do you know where I can purchase one? Winching with a vehicle s transmission in gear or park may damage the transmission. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . JavaScript is disabled. All the mounting hardware is included. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Put the vehicle's transmission in Neutral. This is a kinked wire rope that has been straightened out. And a note from the lawyers: Products should always be used in accordance with the owners manual. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Do not place finger(s) through hook. Handlebar switch would be helpful in case of failure with wireless remote control. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. (Wire rope enters/exits at the bottom.). Take extra caution in every winching situation. The same thing happened to my replacement winch. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. This is especially important before rigging, installing, free spooling, or servicing. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. But some consumers actually reported that it exceeded that weight. They are perfect Badland 2500 winch parts. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. It halves the load on the winch through pulley action. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. It is used to alert you to potential personal injury hazards. Heres how you can do that: Thats all there is to it. The Badland will be made in China using parts sourced horribly. The device alone cannot ensure safety for you and the vehicle. Do not try to guide wire rope. Some main key features make this Badland winch stand out on the market. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. What is the Badland ZXR 12000 Lb Winch Best For? Examine the wire rope. However, using it to self-recover your vehicle or someone else's might require some practice and care. Allow to drain and dry. I did not see replacement cable for zxr-5000. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. It may not display this or other websites correctly. Electrical winches can perform at their maximum potential for a limited amount of time. I do a review and install some new parts. When unpacking, make sure that the product is intact and undamaged. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Will sell for $280 firm! From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Let's discuss some setbacks of this unit. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. As you can see all the parts in the diagram below, you can understand the wiring well. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Winch Central is reader-supported. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? if abnormal noise or vibration occurs, have the problem corrected before further use. This badland winch parts diagram is very helpful for any kind of wiring task. You should keep in mind the following points before buying this product. Will the new electronics parts that are available work on this winch? do you have a replacement motor for 3500lb winch sku68145? Required fields are marked *. Badland does not have a very wide variety of products as Warn or Smittybilt. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. The red wire is connected from the solenoid box to the battery positive side. Run winch with vehicle motor running. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Mounting location and hardware must support winch and load. Engage clutch before starting. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. , connect the remote control box to the solenoid box. Most badland winches come with a mounting plate for your winch. There are two black wires and two red wires that come out of the winch. Some people are too busy knowing it all to ever learn anything. Synthetic ropes are lighter and flexible than steel cables. To operate the winch, plug the remote into the socket connector. This helix gives rise to the composite rope. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. These include: IP66 Rated Weatherproof The first time was on warranty. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. One such feature is that it can pull or tow for a very long time without getting hot and burning out. It is too late to reverse the damage at this point, the wire rope must be discarded. Your email address will not be published. Oversized item: cannot be shipped to Alaska or Hawaii. This enables better control of the winch in unexpected situations. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Tap solenoid to loosen contacts. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Read all instructions. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Also, guard the cables between the solenoid and the winch from excessive heat. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. After intensive testing and experiments, this device is designed with advanced technology. Press the remote ON switch until the blue light blinks. Wear heavy-duty work gloves when handling the wire rope. Insert Switch Assembly all the way into connector. Handlebar Control Switch: 3. Fingers may be caught and get pulled into fairlead or drum. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Just have to look up or call customer service. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. When you buy through links on our site, we may earn an affiliate commission. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Has anyone else been successful in finding replacement parts ? No hardware to mount or connect the electrical components.

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